Electronic Manufacturing London

Electronic Manufacturing in London

At Saturn Solutions, we offer electronic design and manufacturing to our clients throughout London. With a wealth of industry experience, we can provide one of the best electronic manufacturing services in the area. We work on all types of electronic design and manufacturing projects and are well known for the service we provide.

As one of the leading circuit assembly companies, with over 26 years of experience in assembling and supplying high-grade circuit boards assemblies. We offer a full turnkey, fast turnaround service that can fulfil all your requirements. If you require electronic manufacturing services in London, then be sure to get in touch with us today.

What is Electronic Manufacturing?

This tends to be one of our most asked questions, ‘what is electronic manufacturing?’ – it is a simple process, electronics manufacturing services, also referred to as ‘EMS’, are provided by companies in order to design, test, build, deliver, or give aftermarket help for electronic parts and assemblies. When you choose the experts here at Saturn Solutions in London we will provide you with expertise that will guide you through the manufacturing process as well as can keep your product competitive and stay ahead of the competition.

Electronic Design and Manufacturing Services

When you choose Saturn Solutions for your electronic manufacturing in London, you can trust that our skilled and professional team will oversee it from start to finish, ensuring that your product design meets your requirements and works exactly as it should. We have been providing customers throughout London with effective and efficient product designs for many years, and are renowned for delivering exceptional customer service and high-quality products. When you are looking for a custom electronics manufacturing company in London, don’t hesitate to get in touch with a member of the team at Saturn Solutions.

Electronic Manufacturing Company

Saturn Solutions are one of the biggest electronic manufacturers in London.   Established in 1990 we have been providing business throughout London and the surrounding areas with quality and professional electronic manufacturing services for over 30 years now, whether you are looking for product design or product testing you can rest assured that our team of skilled and experienced electronic engineers have your needs covered.  As one of the leading electronic manufacturing companies in London our team strives to ensure that all of your manufacturing need. Should you find yourself looking for electronics manufacturing near me in the London, be sure to call upon the services from the team at Saturn Solutions we are more than happy to assist with electronic product design, electronic manufacturing and electronic production services.  No matter what query you have, you can count on our team, so don’t hesitate to get in touch with Saturn Solutions today.

Our Electronic Manufacturing Services

Our team of qualified engineers specialises in product development for all business sectors. We can design, develop, manufacture and test conventional and flexible PCBs for hardware and software development. We undertake all types of electronic manufacturing and cover things such as:

  • Conventional single-sided
  • Multi-layer
  • Plated Through (thru) Hole (PTH)
  • Surface mount
  • Flexible PCB assemblies

No matter what your electronic manufacturing needs might be, we have you covered. Contact us today and one of our team will discuss your needs in further detail.

EMS Design and Testing Process

At Saturn Solutions when it comes to design services they include a range of related elements that will happen after determining a customer’s needs or product requirements, this is in addition to any manufacturing or assemblies due to take place. The first step is to offer a product concept that covers the main objectives of the project as well as any preliminary specifications that are necessary. We will also provide research that will involve product users as well as consulting with experts, and discovering any existing related products. After this has been completed the product concepts and initial research will then be developed, visualised and the product will be tested before a prototype is sent off to the customer for approval.

The testing process can vary from basic visual inspections to a range of functional tests, a complete functional test will be as close as possible to the final performance and will provide a turnkey operation. Between the two, a system simulation lies and this virtual test will run off the board, an extensive testing operation will mean fewer defects, returns, as well as negative customer experiences.

Contact Saturn Solutions

Needing to get in touch with Saturn Solutions? Call or email us and one of our team will be happy to assist you.

Why Do I Need Electronics Manufacturing?

If you require specialist help in designing, testing, building, delivering, or implementing aftermarket support for your product, then you’re in the right place, at Saturn Solutions we have got you covered. When you choose us you will be gaining access to a dedicated team of manufacturing experts, there’ll be no need to hire an expensive in house team to help you get high quality results. At Saturn Solutions we understand your vision as well as your concept and we aim to make that come to life throughout the whole process. With this in mind we offer a first class service at competitive prices this means that you can cut out overheads from your business and then centralise the important details confident in the knowledge that you’re getting correct best practices.

It is essential that you find the right electronics manufacturing company for your business, that’s why we believe you should choose our dedicated team here at Saturn Solutions, we will not only meet your current needs but will grow with you in the future. For more information on our range of electronic manufacturing services that we provide in London, be sure to get in touch with the team at Saturn Solutions today.

Electronic Manufacturing Costs

When you are looking for an electronics manufacturing company, the cost involved with the project is always going to play a part in which company you choose.  Here at Saturn Solutions, we endeavour to make sure that all of our electronic manufacturing costs are competitive without compromising the quality standards of our products and services.  Having provided customers throughout London with a range of electronic manufacturing services for a number of years now, we have an excellent reputation for the electronic manufacturing services we provide.

Why Choose Us For Electronic Manufacturing?

We have carried out electronic manufacturing for many clients across London. At Saturn Solutions, we have the latest technology and machinery to design and manufacture all types of electronic equipment. With many happy clients, we believe some of the reasons you should choose us are:

  • We undertake all types of electronic manufacturing work
  • Well-known reputation
  • We can work on both small and large scale projects
  • Competitive pricing and quotes for electronic manufacturing
  • Expert team of electronic engineers

Product Design

When you choose Saturn Solutions for your electronic manufacturing you can trust that our skilled and professional team will over the see from start to finish, ensuring that your product design meets your requirements and works exactly as it should.  We have been providing customers throughout London with effective and efficient product designs for many years, and are renowned for delivering exceptional customer service and high-quality products. When you are looking for a custom electronics manufacturing in London, don’t hesitate to get in touch with a member of the team at Saturn Solutions.

Contact Saturn Solutions for Electronic Manufacturing in London

If you’re based anywhere in London and are in need of electronic manufacturing then be sure to get in touch with Saturn Solutions today. We have years of experience in the industry and offer a full electronics production service. From PCB Design to Prototyping and much more, we have all your needs covered. We have a team of electronic engineers, who undertake all types of manufacturing work. Contact us today and we’ll be happy to discuss a project with you.

Contact Saturn Solutions for Electronic Manufacturing in London

We can produce small batches of assemblies using hand assembly techniques or we have automated assembly and soldering equipment to handle larger batches. We have automated pick and place machinery that can place up to 3000 components per hour and automated soldering equipment.

We can offer a range of manufacturing services. 1. Assembly only – Customers free issue all materials to us for us to assemble. We are able to offer Surface Mount or conventional assembly services (see explanation of terms below). 2. Procurement and assembly – We buy in components and printed circuit boards and assemble them to customers specifications. 3. Design and prototyping – A customer will come to us with an idea or specification and will will design, develop and create prototype units. This can generally lead to us manufacturing units (as in 2 above). 4. Full Box Build – This is a level up from PCB manufacturing as we will source other hardware such as enclosures and build a finished product for our customers.

In surface mount assembly, printed circuit boards have flat pads finished in gold or silver that are screen printed with solder paste.
The components are then placed on the pads (commonly using automated pick and place machinery) and the PCBs are passed
through either an infra-red or vapour phase reflow oven where the solder is cured fixing the components into place. In conventional
assembly, printed circuit boards have gold or silver plated through holes in them and the components have leads that pass through
the holes. The boards are then either soldered by hand or passed through a wave solder machine.

This depends on the size and complexity of the assembly. For smaller assemblies we can produce hundreds of thousands of units per year but for larger more complex assemblies and box build projects this could be a few hundred units per year.

What People Are Saying

Spot on, friendly, efficient, competent and competitive. It’s great to have these skills locally and to be able to speak face to face with the man who does the job.
peter keeler
05:43 24 Sep 20
We have used Saturn for quite a few bespoke software and electronic design projects over the years. It is very rare they cannot offer a solution to our requirements. We have never bothered to look else where since.
Philip Smye-Rumsby
16:36 13 Jan 20
Saturn have been a supplier to Project Procurement Services for 15 years ,which must say it all l! ,they are proactive in their work, diligent and great to work with.
Keith Nicholls
09:10 06 Jan 20
Our ROV (remotely operated vehicle aka an underwater drone) suffered some serious damage to its custom controller board and was unable to power up. The controller board was obsolete with no spares available from the manufacturer and none available on the 2nds market either. We were keen not to consign the complete ROV to the museum, but while understanding the circuits, a repair exceeded our capability in tools and experience, as the board is multi-layered and uses surface mounted devices which are not the easiest components to replace and it is pretty tightly packed out component wise.We had a positive experience right from initial contact with the team at Saturn Solutions. They listened to our problem statement, gave a realistic appraisal of the issues in the repair and ensured we understood the risks, and requested what circuit and board layout diagrams and component lists and details we had be sent to them, then agreed with us what would be done so we were all clear. The main work was done over several weeks during which time they maintained excellent communication with us.The team sourced and progressively replaced board components as agreed, followed by our own testing, and we worked with them to identify and agree what further replacements were necessary, an approach they recommended to minimise unnecessary stressing of the board during removal and replacement. With power distribution fixed the iterative replacement approach identified the need to replace the 100-pin surface mounted micro-controller located in a tight board area, which required Saturn Solutions specialists to be very precise in placement and reflow of the replacement MCU and in protecting surrounding components. This replacement step was perfectly executed.In the end we had a positive outcome with the controller board and the ROV is now working again thanks to the expertise that Saturn Solutions have in PCB repairs. They also completed several other follow up tasks on the ROV such as soldering on new motors and made sure the wiring was tidy - a nice touch - and went on to replace a previously non-critical component on a board which we had been working without, this component was truly blown and on removal a small pit was visible underneath on the board. where it had been located. This was again fixed with repairs to the board and replacing the component, restoring full functionality for us.Overall, we were extremely impressed by the staffs professionalism and experience and the well-equipped workshop and stock to hand of generic components and fast acquisition of specialist components. We certainly recommend them. In fact we are discussing the manufacture and population of several other boards for us.
Paul Ransley
22:51 18 Dec 19
Great company to deal with, Would definitely recommend
Andrew Palmer
08:26 07 Aug 19